Atlas HM X Screw Bushings
Mike Poore
My recently purchased MF mill had excessive X play that I discovered was due to a strange combination of a homemade thrust plate and cobbled bushings. It does not seem possible for what I have to ever work properly, so I am going to try to get it back to as close to stock as possible.
The Atlas thrust plate I have is a M1-116A with a bushing installed. The homemade plate has a 1/2" hole with no bushing and is 1/4" thick. The parts list that I found shows M1-116B and M1-116C thrust plates, but suspect the parts list is for a later mill. The M1-116B has a 5/16" threaded boss below and to the right of the lead screw hole. I do not see a use for that on my mill, so I am questioning if the M1-116B is the right part for my mill. One of my issues is figuring out what exactly are the thrust surfaces to manage backlash. Is it the inside of the thrust plates, outside of the thrust plates, or a combination? I am guessing the screw does not ride against the bushing for backlash control, which would mean that the nuts on the screw are tightened from each end and the thrust surfaces are on the outside of the thrust plates. Can anyone confirm the proper setup of the X screw? I emailed Clausing for availability of the bushings or drawings. Either way I have a feeling I will have to do a little finessing with the homemade plate or end up making a new one. |
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Ray Daniels
I am kind of guessing on this, but here is how I believe the backlash works.
The backlash is controlled and adjusted only on the left end on the table where the M1-116B Thrust Plate is located. The backlash is set by the parts 932-004 washer, M1-19A bushing, S8-89 washer and S7-166 nut. As you tighten the S7-166 Nut (actually a bushing and nut combined) it "pinches the thrust plate M1-116B between the two washers and bushing M1-91A creating the amount of backlash you desire. Once set, the 10D-262 nut acts as a "locknut" to keep the S7-166 nut from changing as the leadscrew turns. The crank handle is between the locknut and the S7-166 adjusting nut but doesn't affect the binding effect of the locknut. The bushing, plate and crank handle on the right side of the table are basically there just to keep the shaft in alignment and the convenience of having a handle on both ends of the table. Think of the backlash setup of a Lathe cross-slide, the backlash is set from only the front end, not by "binding" the cross-slide between the front and back end. So as long as you've got the one good thrust plate M1-116B (or M1-116A ??) for the left end of the table and the washers & bushings listed above, you should be able to set backlash. The homemade plate could be used on the right end of the table, as all it needs to do is keep the leadscrew in alignment. If necessary I could pull my right hand handle off and test my theory if necessary I guess. Also, the M1-116B plate with the threaded boss below the leadscrew hole serves a very important purpose on my mill. That boss has a headless set screw about 3/4" long (?) with a jam nut on the outside. the screw projects about 3/8" to 1/2" on the inside, and disengages the power feed when the table reaches the end of it's to the right. It will disengage the power feed before the table jams at the end of it's travel and breaks power feed parts. Hope this helps. If necessary I could disassemble my mill and and measure parts for you if you need measurements for parts 932-004 washer, M1-19A bushing, S8-89 washer and S7-166 nut. |
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Mike Poore
Thanks a lot for the informative reply. What you wrote makes total
sense now that I read your post. I have power feed as well. However,
I do not see a mechanism that the bolt on the thrust plate could
engage to stop the feed. My mill is an early version that had the
support cover. Did they maybe add a stop mechanism that engages the
thrust plate on later models? I have the cam that attaches to the
front of the table, but that is it.
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Mike On 7/21/2021 10:22 AM, Ray Daniels via
groups.io wrote:
I am kind of guessing on this, but here is how I believe the backlash works. |
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Hi Mike,
Looking at the parts list and reviewing my Atlas mill, I think the fit of the left hand end of the table parts (end plate, M1-91A bushing etc) and the fit of the dial, crank handle and related parts on the outside of the LH end plate is how you will control the fit/ backlash. My mill table has about 1/2 turn of slop in it and I don’t recall ever trying to make it any better. And any other X wise slop in the table will be controlled by the fit of the lead screw and the M1-11 nut. Steve Haskell Troy, MI |
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Ray Daniels
Mike, I did find time to completely loosen the right hand knob on the table today, and it did not affect backlash at all so the adjustment as I earlier explained seems correct. Mine has almost 1/3 turn of backlash, but that’s between the lead screw and the nut. |
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Mike Poore
Well that makes sense. I was thinking the thrust plate in your pic
was on the other end, which was why I couldn't understand how it
could disengage the power feed. Since I only have one original plate
now, I am half tempted to use it on the other end and make a new one
with the extra boss to avoid the risk of damaging the power feed
parts that would be hard to replace. I may end up redesigning this
setup to use roller thrust bearings to remove as much backlash as
possible since returning it to original would require scrounging
parts. If its not going to be original, why not improve it?
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On 7/21/2021 9:20 PM, Ray Daniels via
groups.io wrote:
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jim and rose
From: Mike Poore
Sent: Wednesday, July 21, 2021 6:38 PM To: atlas-craftsman@groups.io Subject: Re: [atlas-craftsman IO] Atlas HM X Screw Bushings
Well that makes sense. I was thinking the thrust plate in your pic was on the other end, which was why I couldn't understand how it could disengage the power feed. Since I only have one original plate now, I am half tempted to use it on the other end and make a new one with the extra boss to avoid the risk of damaging the power feed parts that would be hard to replace. I may end up redesigning this setup to use roller thrust bearings to remove as much backlash as possible since returning it to original would require scrounging parts. If its not going to be original, why not improve it? On 7/21/2021 9:20 PM, Ray Daniels via groups.io wrote:
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Mike Poore
Thanks for the input everyone. I decided make my own MF compatible version of M1-116B, which normally requires a slightly longer screw (or extension). Since I am making it out of steel rather than zamak, my version is 1/4" thick allowing the original screw to be used as is. I still need to scribe a line for the dial and install the bushing. Clausing does not have the bushings, but they are easily recreated with cut down local hardware store bushings. If you make one for yourself, make sure you ream the bushing hole to get a press fit. The addition of this part will prevent the MF version from crashing in auto feed mode as Ray explained and was apparently used on later models.
For the haters out there, I know the finish has zebra stripes. That has to do with my surface grinder and I like the look, so you will not hurt my feelings pointing it out. |
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Personally, I think it looks great, and I'd LOVE to have a surface grinder. Even if it left zebra stripes! ;) If you get tired of that, you could always bead blast it or something similar. And if you don't, you don't! Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein) On Saturday, July 24, 2021, 08:38:16 PM CDT, Mike Poore <mpoore10@...> wrote: Thanks for the input everyone. I decided make my own MF compatible version of M1-116B, which normally requires a slightly longer screw (or extension). Since I am making it out of steel rather than zamak, my version is 1/4" thick allowing the original screw to be used as is. I still need to scribe a line for the dial and install the bushing. Clausing does not have the bushings, but they are easily recreated with cut down local hardware store bushings. If you make one for yourself, make sure you ream the bushing hole to get a press fit. The addition of this part will prevent the MF version from crashing in auto feed mode as Ray explained and was apparently used on later models. For the haters out there, I know the finish has zebra stripes. That has to do with my surface grinder and I like the look, so you will not hurt my feelings pointing it out. |
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Mike Poore
Thanks, Bill. My "surface grinder" is actually an old Taiwanese
bench top tool and cutter grinder that I reconfigured for surface
grinding. It isn't beefy enough, so it leaves a pattern. I could
probably do better, but it grinds to within 5 tenths as is with the
pattern. Mirror finishes can be obtained with a few passes over SiC
sandpaper on an old surface plate. The bottom line is it fits in my
garage and exceeds 99% of my tolerances.
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On 7/24/2021 9:57 PM, Bill in OKC too
via groups.io wrote:
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mike allen
Mike do you have any pic's of your grinder ? I/ we are always lookin for ideas of some kind thanks animal On 7/24/2021 7:24 PM, Mike Poore wrote:
Thanks, Bill. My "surface grinder" is actually an old Taiwanese bench top tool and cutter grinder that I reconfigured for surface grinding. It isn't beefy enough, so it leaves a pattern. I could probably do better, but it grinds to within 5 tenths as is with the pattern. Mirror finishes can be obtained with a few passes over SiC sandpaper on an old surface plate. The bottom line is it fits in my garage and exceeds 99% of my tolerances. |
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If you ever find yourself too bored, and can't find anything else to do, I'd be interested in seeing photos of your grinder. One of many projects I plan on doing is a Bonelle tool & cutter, which is a Quorn variant made from bar stock instead of castings. Seeing how your t&c ginder was adapted to surface grinding might give me some more ideas. I'm having trouble fitting in all the machines I already have, and getting multiple uses out of a machine would be nice. Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein)
On Saturday, July 24, 2021, 09:24:28 PM CDT, Mike Poore <mpoore10@...> wrote:
Thanks, Bill. My "surface grinder" is actually an old Taiwanese
bench top tool and cutter grinder that I reconfigured for surface
grinding. It isn't beefy enough, so it leaves a pattern. I could
probably do better, but it grinds to within 5 tenths as is with the
pattern. Mirror finishes can be obtained with a few passes over SiC
sandpaper on an old surface plate. The bottom line is it fits in my
garage and exceeds 99% of my tolerances. On 7/24/2021 9:57 PM, Bill in OKC too
via groups.io wrote:
Personally, I think it looks great, and I'd LOVE to have a
surface grinder. Even if it left zebra stripes! ;)
If you get tired of that, you could always bead blast it or something similar. And if you don't, you don't! Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein) On Saturday, July 24, 2021, 08:38:16 PM CDT, Mike Poore
<mpoore10@...> wrote:
Thanks for the input everyone. I decided make my own
MF compatible version of M1-116B, which normally
requires a slightly longer screw (or extension). Since I
am making it out of steel rather than zamak, my version
is 1/4" thick allowing the original screw to be used as
is. I still need to scribe a line for the dial and
install the bushing. Clausing does not have the
bushings, but they are easily recreated with cut down
local hardware store bushings. If you make one for
yourself, make sure you ream the bushing hole to get a
press fit. The addition of this part will prevent the MF
version from crashing in auto feed mode as Ray explained
and was apparently used on later models.
For the haters out there, I know the finish has zebra stripes. That has to do with my surface grinder and I like the look, so you will not hurt my feelings pointing it out. |
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I see that I am not the only one...;) Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein)
On Saturday, July 24, 2021, 09:45:14 PM CDT, mike allen <animal@...> wrote:
Mike do you have any pic's of your grinder ? I/ we are always lookin for ideas of some kind thanks animal On 7/24/2021 7:24 PM, Mike Poore wrote:
Thanks, Bill. My "surface grinder" is actually an old Taiwanese
bench top tool and cutter grinder that I reconfigured for surface
grinding. It isn't beefy enough, so it leaves a pattern. I could
probably do better, but it grinds to within 5 tenths as is with
the pattern. Mirror finishes can be obtained with a few passes
over SiC sandpaper on an old surface plate. The bottom line is it
fits in my garage and exceeds 99% of my tolerances. On 7/24/2021 9:57 PM, Bill in OKC too
via groups.io wrote:
Personally, I think it looks great, and I'd LOVE to have a
surface grinder. Even if it left zebra stripes! ;)
If you get tired of that, you could always bead blast it or something similar. And if you don't, you don't! Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein) On Saturday, July 24, 2021, 08:38:16 PM CDT, Mike
Poore <mpoore10@...>
wrote:
Thanks for the input everyone. I decided make my
own MF compatible version of M1-116B, which normally
requires a slightly longer screw (or extension). Since
I am making it out of steel rather than zamak, my
version is 1/4" thick allowing the original screw to
be used as is. I still need to scribe a line for the
dial and install the bushing. Clausing does not have
the bushings, but they are easily recreated with cut
down local hardware store bushings. If you make one
for yourself, make sure you ream the bushing hole to
get a press fit. The addition of this part will
prevent the MF version from crashing in auto feed mode
as Ray explained and was apparently used on later
models.
For the haters out there, I know the finish has zebra stripes. That has to do with my surface grinder and I like the look, so you will not hurt my feelings pointing it out. |
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Mike Poore
I will get some photos tomorrow and post them.
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On 7/24/2021 11:07 PM, Bill in OKC too
via groups.io wrote:
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Mike Poore
Here is a pic from the manual to illustrate the original
configuration. I will post the changes I made tomorrow. You might be
able to guess from this pic. No changes are permanent, but it would
take a while to revert to original. I save all of my dull cutting
tools, so maybe one day I will put it back and sharpen everything at
once.
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On 7/24/2021 11:07 PM, Bill in OKC too
via groups.io wrote:
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Robert Downs
Mike, et al,
First, many\of the drawings for parts on the Atlas built lathes, shapers and mills are in Files as PDF’s and available for download. If I forgot to upload some of them, let me know.
The original three mill models made by Atlas were the M1(that is a numeral one, not a capital “eye”), MF and MH. The MH does not have a cross feed screw so the following does not apply. The M1, M1A, MF and MFA used one M1-116 and one M1-116A and the appropriate bushings M1-90 and M1-91. (Why they did not call M1-116A instead M1-117 I do not know, but they didn’t). The M1B, M1C, MFB and MFC used one M1-116B and one M1-116C. Or the M1B and M1C could use two M1-116C’s.
What was found installed in your mill I don’t actually know but that’s what should have been there. In the Group’s Files section on the Groups,io web site, see MMB-5 Revision 9 (or current revision) for the Owner’s and Parts Manual for parts lists of all Mill models. Note that the parts section is mostly in reverse order, starting with M1C, MFC and MHC plus the parts of the B models that are the same as the C, all as an exploded view or illustrated type parts list. Then the A models followed by the base models as section view drawings plus mostly Alpha-numerical parts lists and ending with an exploded view page of what was different in the B models from the C models.. The front half of the manual contains the operating instructions, including lubrication instructions.
In Files you will also find similar manuals on all of the Atlas built lathes (except nothing but the spindle drawing on the 101.07300) and shapers. We don’t have nearly as much information on the shapers. There is also a short section on the AA lathes and some other Atlas-built machines that we have accumulated over the last two decades.
Robert Downs Co-Owner
From: atlas-craftsman@groups.io [mailto:atlas-craftsman@groups.io] On Behalf Of Mike Poore
Sent: Tuesday, July 20, 2021 21:07 To: atlas-craftsman@groups.io Subject: [atlas-craftsman IO] Atlas HM X Screw Bushings
My recently purchased MF mill had excessive X play that I discovered was due to a strange combination of a homemade thrust plate and cobbled bushings. It does not seem possible for what I have to ever work properly, so I am going to try to get it back to as close to stock as possible. |
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Mike Poore
Robert,
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Thank you for the info. My MF mill had a M1-116A and a homemade plate. I could not find a parts diagram for the MF. Using the drawings for the M1-116(A-C) was the way I used to determine the correct parts used on the MF as each drawing includes a list of applicable models. The M1-116A uses a 1/2" ID bushing, which fits on the right end of the table. I did not care for the quality of the plate made by a previous owner, so I decided to make my own. While I was at it, I added the tab found on the M1-116B to install a bolt that will force the auto feed to stop if the table moves to the extreme right end. Essentially, I made a M1-116 with the M1-116B tab. I did not find MMB-5 Revision 9 in the downloads, but I did find another manual that shows a single page parts diagram that is a bit difficult to read compared to the multiple page parts breakdowns of various components used in other manuals. I think this is what you referenced as it included a list of parts that are MF specific. Mike On 7/25/2021 3:50 AM, Robert Downs via
groups.io wrote:
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Mike Poore
Here are the pics showing how I adapted a tool and cutter grinder to
a surface grinder. I would like to replace the x handle with
something better than what you see, but it actually works well
enough that I have not worried about it too much. Ideally, an
auto-feed would be desirable because it gets a little boring doing
it manually. I have no drawings or plans. It was a trial and error
job. I had to make an adapter to move the motor forward about 4" to
reach across the table with a straight wheel. Added shields, mag
chuck, and cooling. The round column lacks rigidity so you have to
take it easy.
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The spindle will hold a 1 1/2" ID wheel, so I am using an 8" x 1/2" x 1 1/2". That size easily clears the bottom of the motor and is relatively easy to find in various grits. A 7" or smaller wheel would work, but you would potentially run into motor clearance issues that might limit y motion. I would not recommend a thicker wheel because the motor is not that powerful. Even with a 1/2" thick wheel, .002" is about max to avoid stalling, but .001 works much better. On 7/24/2021 11:25 PM, Mike Poore via
groups.io wrote:
Here is a pic from the manual to illustrate the original configuration. I will post the changes I made tomorrow. You might be able to guess from this pic. No changes are permanent, but it would take a while to revert to original. I save all of my dull cutting tools, so maybe one day I will put it back and sharpen everything at once. |
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Ralph Hulslander
Mike, nice adaption of the cutter grinder! How much travel do you get from the table? Ralph On Sun, Jul 25, 2021 at 3:21 PM Mike Poore <mpoore10@...> wrote:
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All the videos I've watched recently, and the stuff I learned in my class say that .0005 is a pretty big bite for a surface grinder. Somewhere in the .0001" to .0002" is supposedly more suited to machines like the 6x18s they have at my school. I'm not sure the Quorn/Bonelle would work like that, but IF I ever get mine going, I may find out. I have seen the 6x12 models for around $500 used, a couple of times, but not when I had $500 to spare. Pretty much the story of my life, there! ;) I picked up an ER25 CNC tool holder from Amazon a week or so ago, as a possible addition to the planned Bonelle. I've got a set of the rods, and a couple of the smaller castings a friend had a surplus off a few years ago, too. Got my big drill press moved a couple of days ago, been working on organization of the house and shop since. Got way too many projects. Started building the stand for my 128lb London-pattern anvil today. It's been dry out for a bit over a week, thought I should get the lumber cut while it's as close to dry as I'm likely to see. Getting the stand that anvil is currently occupying might give me a place for the Bonelle. Though it's gotten too hot outside. Weather report says it's only 92, and 40% humidity, but my car thermometer says it's 98 already. Even in the shade of my back yard, it's too hot and humid to be out there anymore. Thanks a bunch for the photos. I'll be looking for something like that, too. Never can tell what will turn up between Craigslist, ebay, and the local auctions. Was reading, I think in TMBR, that one guy built a small hand-fed surface grinder with a small surface plate, a gantry sort of thing for the spindle, and a motor and small grinding wheel, and did 123 blocks and that sort of thing pushing the parts through the grinder by hand, without a vise at all. Guy was a wizard old tool and die maker, and maybe if I live for another hundred years or so that might become true of me, but not just yet... Bill in OKC William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein) On Sunday, July 25, 2021, 02:21:32 PM CDT, Mike Poore <mpoore10@...> wrote: Here are the pics showing how I adapted a tool and cutter grinder to a surface grinder. I would like to replace the x handle with something better than what you see, but it actually works well enough that I have not worried about it too much. Ideally, an auto-feed would be desirable because it gets a little boring doing it manually. I have no drawings or plans. It was a trial and error job. I had to make an adapter to move the motor forward about 4" to reach across the table with a straight wheel. Added shields, mag chuck, and cooling. The round column lacks rigidity so you have to take it easy. The spindle will hold a 1 1/2" ID wheel, so I am using an 8" x 1/2" x 1 1/2". That size easily clears the bottom of the motor and is relatively easy to find in various grits. A 7" or smaller wheel would work, but you would potentially run into motor clearance issues that might limit y motion. I would not recommend a thicker wheel because the motor is not that powerful. Even with a 1/2" thick wheel, .002" is about max to avoid stalling, but .001 works much better. On 7/24/2021 11:25 PM, Mike Poore via groups.io wrote: Here is a pic from the manual to illustrate the original configuration. I will post the changes I made tomorrow. You might be able to guess from this pic. No changes are permanent, but it would take a while to revert to original. I save all of my dull cutting tools, so maybe one day I will put it back and sharpen everything at once. |
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