Modifying an Aloris tool holder


Don Verdiani
 

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


ww_big_al
 

I have not done it, but I have several used CXA holders that milled for larger tool holders. Shouldn’t be a problem doing with a carbide bit. Maybe with a bottle of coolant to spry on the cut.

Al

 

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> On Behalf Of Don Verdiani
Sent: Wednesday, January 25, 2023 8:54 AM
To: SouthBendLathe@groups.io
Subject: [SouthBendLathe] Modifying an Aloris tool holder

 

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Andrei
 

They are hardened. You will have to use a surface grinder to modify it. 1/8 would not be a major weakening of the holder. 

BXA is a bit large for a 10k lathe. AXA would have been a better choice. 

AXA tool post is meant for lathes 9-12 inches
BXA tool post is meant for lathes 10-15 inches

Using a BXA puts your lathe at the low end of the size range. Clearly it has not been a major issue until now. 

Just 2 cents


From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> on behalf of Don Verdiani <DLVerdiani@...>
Sent: Wednesday, January 25, 2023 8:54 AM
To: SouthBendLathe@groups.io <SouthBendLathe@groups.io>
Subject: [SouthBendLathe] Modifying an Aloris tool holder
 
I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Colin Fera
 

I’ve done these with a carbide end mill and cutting oil. Slow speed slow feed.


On Jan 25, 2023, at 5:54 AM, Don Verdiani <DLVerdiani@...> wrote:

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Davis Johnson
 

... and it is the swing over the compound and not the swing over the bed that really matters.


On 1/25/23 09:43, Andrei wrote:

They are hardened. You will have to use a surface grinder to modify it. 1/8 would not be a major weakening of the holder. 

BXA is a bit large for a 10k lathe. AXA would have been a better choice. 

AXA tool post is meant for lathes 9-12 inches
BXA tool post is meant for lathes 10-15 inches

Using a BXA puts your lathe at the low end of the size range. Clearly it has not been a major issue until now. 

Just 2 cents

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> on behalf of Don Verdiani <DLVerdiani@...>
Sent: Wednesday, January 25, 2023 8:54 AM
To: SouthBendLathe@groups.io <SouthBendLathe@groups.io>
Subject: [SouthBendLathe] Modifying an Aloris tool holder
 
I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Charles Ugenti <keys_46@...>
 

I have bxa tool holders. I have a 13” SouthBend turret lathe. I made all my tool holders including Aloris to 3/4” openings.
I used a half inch carbide two flute endmill
And had no problem.


Charles Ugenti <keys_46@...>
 


mike allen
 

        Joe Pie has a vid where he shows how to work that without modifying the tool post https://www.youtube.com/watch?v=4mxCvOOHWo4&ab_channel=JoePie  starts @ 6:30 . I fell asleep with the TV on youtube & woke up @ 4 in the morning to that  part .

        animal

On 1/25/2023 5:54 AM, Don Verdiani wrote:

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Don Verdiani
 

That’s a really cool trick, but my problem is I need the tool to go further down and it is bottoming on the compound. Only solutions I see are to face off the bottom of the tool holder, or grind down the compound (which I am NOT going to do) so the tool can drop down to the spindle centerline.

 

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> On Behalf Of mike allen
Sent: Wednesday, January 25, 2023 1:43 PM
To: SouthBendLathe@groups.io
Subject: Re: [SouthBendLathe] Modifying an Aloris tool holder

 

        Joe Pie has a vid where he shows how to work that without modifying the tool post https://www.youtube.com/watch?v=4mxCvOOHWo4&ab_channel=JoePie  starts @ 6:30 . I fell asleep with the TV on youtube & woke up @ 4 in the morning to that  part .

        animal

On 1/25/2023 5:54 AM, Don Verdiani wrote:

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


Andrei
 

If your tool holder is made of Chinesium, you might be able to mill it down a bit. If it is Dorian or Aloris, it will probably be better to grind as those brands do a better job at hardening than the Chinese do. 

Give it a shot. You are only risking an endmill or a couple of inserts on a face mill. 


From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> on behalf of Don Verdiani <DLVerdiani@...>
Sent: Wednesday, January 25, 2023 1:52 PM
To: SouthBendLathe@groups.io <SouthBendLathe@groups.io>
Subject: Re: [SouthBendLathe] Modifying an Aloris tool holder
 

That’s a really cool trick, but my problem is I need the tool to go further down and it is bottoming on the compound. Only solutions I see are to face off the bottom of the tool holder, or grind down the compound (which I am NOT going to do) so the tool can drop down to the spindle centerline.

 

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> On Behalf Of mike allen
Sent: Wednesday, January 25, 2023 1:43 PM
To: SouthBendLathe@groups.io
Subject: Re: [SouthBendLathe] Modifying an Aloris tool holder

 

        Joe Pie has a vid where he shows how to work that without modifying the tool post https://www.youtube.com/watch?v=4mxCvOOHWo4&ab_channel=JoePie  starts @ 6:30 . I fell asleep with the TV on youtube & woke up @ 4 in the morning to that  part .

        animal

On 1/25/2023 5:54 AM, Don Verdiani wrote:

I use an Aloris BXA tool post holder on my Heavy 10, with great success.....up to now. I bought, and then discovered, that the BXA-22 Universal Turning and Boring Holder is too big, specifically too tall, to work with my lathe. The tool point is about 1/8" above center with the block down on the compound. I touched the holder with a file, and it seems pretty hard. Anyone ever machined down an Aloris tool holder?

Don Verdiani
Westtown, PA


wlw19958
 

Hi There,

I have modified a couple of Aloris tool holders using HSS.  In my case,
I had a couple BX1 tool holders that wouldn't fit the dovetail on my tool
post (an Aloris BXA).  I have a large 60° cutter and I made a couple of
light passes (about .003") to open up the dovetail to make it fit.

I had an occasion that I needed to lower the tool block and I just moved
the tool post on the compound so the dovetail section hung off the side
enough to allow the tool block to clear the top of the compound. 

Good Luck!
-Blue Chips-
Webb


Don Verdiani
 

Genius idea! I’m going to try and trim the bottom of the block with a carbide cutter. If it doesn’t work out, this will be my Plan B.

 

Thanks!

 

Don

 

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> On Behalf Of wlw19958
Sent: Wednesday, January 25, 2023 3:33 PM
To: SouthBendLathe@groups.io
Subject: Re: [SouthBendLathe] Modifying an Aloris tool holder

 

Hi There,

I have modified a couple of Aloris tool holders using HSS.  In my case,
I had a couple BX1 tool holders that wouldn't fit the dovetail on my tool
post (an Aloris BXA).  I have a large 60° cutter and I made a couple of
light passes (about .003") to open up the dovetail to make it fit.

I had an occasion that I needed to lower the tool block and I just moved
the tool post on the compound so the dovetail section hung off the side
enough to allow the tool block to clear the top of the compound. 

Good Luck!
-Blue Chips-
Webb


martins192@yahoo.com
 

Have done AXA holders with carbide tooling, no problems.


Stuart Wilby
 

I’ve taken some off the tool shank to drop the cutter on centre on a couple of my favourite cutters, worked fine.


Don Verdiani
 

Thank you to everyone who replied. I bought a 2-flute ½” coated carbide cutter and lowered the BXA-22 tool holder block 0.220”. The steel was pretty tough, and acted like it was case-hardened, but it did cut. I ended up at 0.020” deep. 0.3” wide cuts, slow feed with mist coolant. The case hardening did some damage to the tips of the cutter, but once I got going, I continued on until done. Finally, success!

 

Don

 

From: SouthBendLathe@groups.io <SouthBendLathe@groups.io> On Behalf Of Stuart Wilby via groups.io
Sent: Saturday, January 28, 2023 2:31 AM
To: SouthBendLathe@groups.io
Subject: Re: [SouthBendLathe] Modifying an Aloris tool holder

 

I’ve taken some off the tool shank to drop the cutter on centre on a couple of my favourite cutters, worked fine.