glenn brooks <brooks.glenn@...>

On Jan 3, 2021, at 9:20 AM, Davis Johnson <davis@...> wrote:

I don't think I have the right words to explain.

The thread dial indicates the phase of the cutter with respect to a thread being cut.

With the half nuts unlocked moving the carriage or rotating the spindle changes the phase.

With the inch lead screw cutting inch threads the spindle the ratio between the spindle and the lead screw is simple. More importantly, you can lock the half nuts anywhere the appropriate mark lines up and be in sync with the thread you are cutting. About every 1/8th inch or so. I think. Need to check. In any event -- places you can lock the half nuts are separated by a fraction of a lead screw turn. HTRL has some notes on which marks you can use for which threads per inch (multiples of 2, 4 or 8tpi make a difference). The marks where you can engage the half nuts are the ones where the spindle has rotated back around to where you can pick up the thread.

Add the metric transposing gears, or one of the approximations, and the ratios get really messy. So messy that there is no simple, usable, relationship between the phase of the spindle and the thread dial indication. Spindle rotations don't divide evenly into lead screw rotations.

There are three solutions to cutting metric gears that I have heard of:

1) Don't disengage the half nuts while cutting threads. When done with a pass run the lathe backwards to return the carriage to make another pass. This is the most commonly suggested method. Somebody is sure to pipe up that they prefer doing this with inch threads even if they have a thread dial. This definitely works.

2) I have heard (but not tried) that starting with the carriage at the same position (perhaps using a carriage stop to the right of the carriage, or the tail stock as a carriage stop) AND always using the same mark on the dial (perhaps the 0 mark) will work. This makes sense to me mathematically - I won't bore you with the details)

3) I have also heard (but not tried) of a method where you turn off the lathe at the end of a pass, note the thread dial position, disengage the half nuts, move the carriage right to a position where the thread dial is the same as where it was when the half nuts were released and engage there. Then turn the lathe back on. I think there may be more to it than that -- it seems at least semi plausible to me.

The safe thing is to go with #1.

I'm amazed if anybody has managed to follow all of this. The math of this fascinates me, but if I start blathering about Stern-Brocot trees, prime factors, smooth numbers, least common multiples and largest common factors I'll deserve to be banned from this list.

On 1/3/21 10:56 AM, john kling via groups.io wrote:
Hm I don't feel particularly sharp today and have  not in the past thought about why the thread dial works - But would the imperial still coordinate the position of the carriage and the lead screw in metric operations on the imperial lathe. -if this is completely silly, ignore.

On Sunday, January 3, 2021, 10:08:19 AM EST, Steven H via groups.io <stevesmachining@...> wrote:

I have never heard of a metric thread dial. When cutting metric threads with an imperial lead screw lathe, one normally engages the half nuts and leave the half nuts engaged until you are done cutting the thread. Do not disengage the half nuts. Reverse the lathe to return the carriage to the starting point after backing out the cross slide.

Troy, MI

On Jan 3, 2021, at 9:57 AM, Davis Johnson <davis@...> wrote:

﻿

The metric thread dial is intended for use with a metric lead screw, not transposing gears.

Conventional wisdom is that the normal threading dial is not useful with the transposing gears, no doubt why you are interested in the metric thread dial.

I have read a contrary opinion, that it will work if you reposition the carriage the same place for every pass (perhaps a carriage stop to the right of the carriage? might have to go on the rear v-way.) AND start on the same dial mark each time. It sounds reasonable to me.

I have been wanting to try this for some time, but haven't done it yet. Next best thing for me would be for you to try it.

On 1/3/21 8:58 AM, Al Costich wrote:
For some silly reason, I am in the hunt for a metric thread dial for a 9A.
Some time ago I acquired a 127/100 transposing gear set and some additional
gears.
Thinking forward, i would like to single point some metric bolts.
I'm not confident enough to make a thread dial myself.
So, should anyone have one that is superfluous to their needs,
contact me.

Thanks.

Alan

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