Re: Motor starting jolt
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He is asking for more than a surplus motor/VFD combination would cost but he is open for bids and I bet he has a very limited customer base.
You can read about this item here.
There is also this one. I don’t know more about it than what’s on the ad. Perhaps the seller could advise.
Looking at the internet, They seem to say put a resistor in the run winding and then take it out with a relay when running.
A 1 HP motor should draw about 7.5 amps when running. Starting is more say 10 to 15 Amps.
Do you have, or can you borrow a 10A Veriac. A Veriac is an adjustable Auto Transformer.
You would want to drop the voltage, perhaps to ½. A Veriac here would tell you how low.
That would be about a 60 Volt drop and at 15 Amps starting 4 ohms would do.
Now you have a power issue.
Power is I^2*R For 15 amps and 4 ohms that 900 watts. True its not continuous but it’s a lot until you get the motor running and out of the start mode.
Just to be safe I would think you need a 100 or 200 watt resistor.
While I was typing this I had an Idea. Just for a test.
I measured the toaster in the kitchen. It was 2 Ohms.
Also about 1000 watts.
Try wiring a toaster in series with your motor. I MEAN CLIP-LEADS NOT CUT THE COARD.
See if that does anything.
Just thinking, can you get your hands a substantial silicon diode.
This will reduce the AVERAGE voltage by ½ without dissipating any power.
You would need about 400 V at 20 or 30 amps.
If you can beg/borrow one try it in series with one power leg.
Apparently the soft start boxes use an SCR. Sort of like a diode that can be turned on within 1 cycle of the AC.
They give better and variable soft start control. With a series diode only your motor will be full on for 8.3 ms and off for 8.3 ms etc. That just might be enough to slow it down
From: SOUTHBENDLATHE@... [mailto:SOUTHBENDLATHE@...]
Sent: Monday, December 25, 2017 5:31 PM
Subject: RE: [SOUTHBENDLATHE] Motor starting jolt
Would it be best to add resistance to the starting windings or in series with the capacitor? Based on the math, that wouldn't affect the phase, it would decrease the current in the starting winding, and is dirt cheap.
I'm way out of my league here, so please, everyone, provide some comments on what I just said.