THe AL used for winding of toroids has a variation of 10-15% so depending on
how tightly wound plus individual batches you get variation.
The Iron powder material is really like many high volume materials to get it
as close as they tend to be takes a significant bit of effort. I strongly point
to the spec.
Add to that the caps used are 10% maybe 5% so when you plug in the variation
it does get to be significant. That said I'se used those very same table and
many over a 25 filters then tested them ( 5 bands * 5 per) and then tested
them and they were remarkably consistent. Parts used were not the same
batches but were drawn from my own stocks some quite old.
Also did you adjust L4?
All 4 of those inductors interact and due to reflected impedances and determine
power and harmonic content.
Please reply on list so we can share.
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